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[Case Study of Sponge Processing] Packing for Neoprene Sponge Seals

[Case Study of Sponge Processing] Packing for Neoprene Sponge Seals

Soft sponge cut precisely without crushing! Producing 22 small lots without the need for molds.

We would like to introduce a processing case where 22 seals were produced from 3mm thick neoprene sponge (Neo-spot) in the size of 148mm × 478mm. Neoprene sponge is a well-balanced rubber sponge material with excellent weather resistance, heat resistance, flame retardancy, and oil resistance. Its closed-cell structure makes it difficult for air and water to pass through, maintaining high airtightness and water resistance. The processing details include four bolt holes with a diameter of 10mm and R30 curved processing on the inner diameter corners. Using our water jet cutting machine, we precisely cut the soft sponge material with sharp edges according to the CAD data without crushing it. 【Case Overview】 ■ Material: Neoprene Sponge 3t ■ Size: 148mm × 478mm ■ Quantity: 22 pieces *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Food and pharmaceutical standard seals and packing products
  • Sponge packing

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[Processing Example] EPT Sponge (Synthetic Rubber) Stamped Products

[Processing Example] EPT Sponge (Synthetic Rubber) Stamped Products

Here is an example of cutting a 1mm wide packing from a 2mm thick EPT sponge sheet!

Die-cut products utilize various materials, either individually or in composite forms, and are used as auxiliary components such as gaskets, spacers, and cushioning parts. In the example of "die-cut products made from EPT foam (synthetic rubber)," gaskets with a width of 1mm are cut from a 2mm thick EPT foam sheet. Sato Pack proposes the final shape considering the assembly efficiency, workability, and mass production of our customers. Please feel free to contact us when you need assistance. [Case Overview] ■ Application: Gasket ■ Gaskets with a width of 1mm are cut from a 2mm thick EPT foam sheet. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Sponge packing

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Packing sponge packing

Packing sponge packing

Introducing flame-retardant, elastic, and durable sponge packing.

The foam section is flame-retardant, elastic, and highly durable. We offer a lineup that includes "D sponge" with a hardness of approximately 25°, "SD sponge" with a hardness of approximately 20°, and "SS sponge" with a hardness of approximately 10°. 【Features】 The foam section is flame-retardant, elastic, and highly durable. *For more details, please refer to the PDF document or feel free to contact us.

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  • others
  • Sponge packing

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Non-deforming sponge packing - No need for replacement due to deformation!

Non-deforming sponge packing - No need for replacement due to deformation!

Are you struggling with the wear of sponges? This sponge packing can almost eliminate the "wear" even with long-term use!

High resilience ethylene propylene diene monomer (EPDM) rubber, when used as airtight seals for equipment handling powders or waterproof seals for liquids, exhibits extremely low compression deformation even after prolonged use, ensuring that the seals do not "sag." By utilizing this feature, it becomes possible to significantly reduce the frequency of seal replacements in hard-to-maintain areas deep within machinery. As a material, EPDM excels in chemical resistance, cold resistance, ozone resistance, and aging resistance. Its inherent elasticity as sponge rubber, combined with its non-sagging characteristics and consistent load response, allows it to also be used as "damping material." High resilience rubber sponge has extremely low permanent deformation, providing excellent shape retention, and it returns instantly to its original form even after being subjected to pressure for an extended period. - Features - - High weather resistance due to EPDM (ethylene propylene rubber) - Operating temperature range: -20 to +80°C - Sulfur-free grade with free sulfur below the measurement limit - Flame retardant/oil resistant grade (railway flame retardant compliant) * Custom cutting to required lengths available, with adhesive tape for delivery - Instantly restores from a compressed state - High shape retention - Extremely low permanent deformation - Soft sponge suitable for a wide range of applications

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  • Rubber
  • Water Hydraulic Equipment
  • Food Processing Equipment
  • Sponge packing

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